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What is dye sublimation transfer printing

Dye-sublimation transfer printing is a printing technique that uses heat and pressure to transfer solid dyes to the surface of textiles or other items. In this process, the design is first printed on special paper, which is then attached to the surface of the textile or object and placed in a heat press machine for heat and pressure. Under the action of high temperature and high pressure, the dye will sublimate in a gaseous state, transfer from the paper to the surface of the article and enter the interior of the fiber, forming a lasting color printing effect. Dye-sublimation transfer printing technology is suitable for various textile products (non-pure cotton light-colored fabrics, cotton content less than 30%), such as T-shirts, hats, socks, shoes, etc., and can achieve high-quality, high-resolution printing effects .

Good printing effect

The fabric (non-pure cotton light-colored clothes) printed by sublimation transfer technology has fine patterns, bright colors, rich and clear layers, high artistry, and strong three-dimensional effect, which is difficult to achieve by general printing methods, and can be printed Pattern in photography and drawing style.

Prints are soft to the touch and have a long service life.

The biggest feature of sublimation transfer printing is that the dye can diffuse into polyester or fiber, and the printed product feels very soft and comfortable, and the existence of the ink layer is basically not felt. In addition, since the ink has already dried during the transfer printing process, the life of the image is as long as the life of the garment itself, and there will be no wear and tear of the printed graphics, which will affect the beauty of the fabric.

The process is simple, the investment in equipment is small, the flexibility is strong, and the transfer rate is high.

During sublimation transfer printing, multiple color patterns can be printed at one time without alignment. According to the individual needs of customers, jobs can be printed in a short period of time to meet the individual needs of customers.

Save resources and protect the environment.

Different from traditional fabric printing, sublimation transfer printing does not require post-processing such as steaming and washing, which saves a lot of water resources and no sewage discharge, which can save resources and protect the environment.

Printed products are soft to the touch and have a long service life

The biggest feature of sublimation transfer printing is that the dye can diffuse into polyester or fiber, and the printed product feels very soft and comfortable, and the existence of the ink layer is basically not felt. In addition, since the ink has already dried during the transfer printing process, the life of the image is as long as the life of the garment itself, and there will be no wear and tear of the printed graphics, which will affect the beauty of the fabric.

Wide range of applications

In addition to fabrics (non-cotton light-colored clothes), it can also be transferred to leather, metal, wood, ceramics, glass, plexiglass, PVC plates and other products. The main feature of sublimation transfer printing technology is that the transfer image is bright in color and rich in layers, and the effect is comparable to that of printing. The difference from printing is that the dye in the transfer ink is sublimated by heat, penetrates into the surface of the object, and forms a brightly colored image after sublimation. So the heat transfer products are durable and the images will not peel off, crack and fade.

Advantages of sublimation ink

1. High thermal transfer rate

2. Bright colors: excellent color saturation and depth, high degree of reproduction

3. Fluency: the ink dispersion system is stable and the fluidity is good

4. Washing fastness: Perspiration fastness and rubbing fastness both reach above grade 4~5

5. Light fastness: extremely high light fastness, CMYK can reach level 7 or above

6. Safety and environmental protection: its chemical composition meets the requirements of SGS safety chemicals

sublimation products one-stop

What do we have

sublimation products one-stop

Who are we?

Heat transfer process solutions

We are the provider of offset heat transfer process solutions

Source manufacturers

There is no middleman to earn the difference, an ideal solution for customers to minimize costs and maximize benefits

13 years of industry experience

We have 13 years of experience in the inkjet printing consumables industry, strictly control product quality, and protect the interests of customers

What services can we provide?

We always maintain consistent high-quality service for every customer

Fast delivery

Stable supply capacity, support fast delivery service within 24 hours

OEM/ODM

Support spot wholesale, OEM/ODM service

ink customization

Accept ink customization or development

Free proofing

Support free proofing, and send samples within 24 hours

Sales Consulting

Professional sales team 24 hours online to solve pre-sale doubts for you

engineer support

24-hour online one-to-one guidance by professional engineers

How to Transfer Patterns to Clothes

Flow chart

Material preparation

Prepare Dye Sublimation Printer, Dye Sublimation Ink, Dye Sublimation Paper, Heat Press Machine

1

Print

Print the pattern to be printed on the sublimation paper through the printing software

2

Lroning

Prepare the hot press machine that needs to be transferred (the transfer temperature is controlled between 180 degrees Celsius and 220 degrees Celsius)

3

Finished Product

Finished products (mugs, T-shirts (non-cotton light-colored clothes), hats, pillows) after transfer printing

4

standard operation

Dye-sublimation transfer operation temperature control setting schedule

product namestarting temperaturemaximum temperaturetimeRemarkPaper
White cup20034035 secondsPut the cup onQuick dry paper
Border Cup/Inner Cup20034035 secondsQuick dry paper
Frosted color changing cup20034045 secondsQuick dry paper
Matte Color Changing Cup20034035 secondsQuick dry paper
Glass20034035 secondsQuick dry paper
Sports bottle/cup20034035 secondsQuick dry paper
Couple cup20034060 secondsQuick dry paper
Pearl cup20034035 secondsQuick dry paper
A4 tile350350150 secondsThe machine is heated up to 350 degrees when it is empty and then pressed down to count down the timeSlow drying paper
Mouse pad35035050 secondsSlow drying paper
Puzzle35035050 secondsSlow drying paper
Aluminum phone case35035050 secondsSlow drying paper
Plate35035080 secondsSlow drying paper
Cotton white T-shirt35035015 secondsPure cotton light-colored paper
Polyester white T-shirt35035020 secondsSlow drying paper
European style pillow34034040 secondsSlow drying paper
With fringe/diagonal pillow35035050 secondsSlow drying paper
Hat35035015 secondsPure cotton light-colored paper
Flash light/USB lighter35035050 secondsQuick dry paper
Kerosene lighter35035080 secondsSlow drying paper
Vanity mirror35035050 secondsQuick dry paper
Key chain35035050 secondsQuick dry paper
Lithograph350350120 secondsSlow drying paper
Glass350350120 secondsSlow drying paper

Precautions

Precautions for dye sublimation

Sublimation paper front and back distinction

The white side of the sublimation transfer paper is the printing side, and the pink side (blue side) is the back side. Dye-sublimation transfer paper is slow-drying paper, it is recommended to dry for a while after printing, the effect is better

Precautions when transferring

Do not touch the image on the surface of the paper with your fingers to avoid leaving fingerprints on the image. When fixing the drawing on the cup, do not rub the drawing back and forth on the cup body, so as not to rub the color on the surface of the paper and affect your transfer quality.

Remaining Ink Storage Conditions

Storage environment: store in a clean, cool and dry place, the ideal temperature is 20-30°C, and the relative humidity is 30%-70%.

Consult Your Inkjet Ink Manufacturer

We have leading inkjet ink technology to provide you with a one-stop printing solution

COMMON SENSE

Dye Sublimation Printing Process

What is the temperature and time of sublimation printing process?

Sublimation transfer printing ink is the key material of sublimation transfer printing technology, mainly composed of disperse dyes, binders, solvents and a small amount of additives. The dye should have good sublimation transferability and permeability, and reach a certain amount fastness index. The sublimation transfer process requires that the temperature be controlled within the range of 180 degrees Celsius to 230 degrees Celsius, and the time is about 10~30S. At the same time, attention should be paid to the temperature Reasonable deployment with time, and the pressure should be moderate.

What are the quality factors affecting sublimation transfer?

In addition to ink, temperature, time and pressure that will affect the quality of sublimation transfer printing, there are still some things that deserve our attention in the actual production process. For the selection of sublimation paper, suppliers with stable quality and high reputation are the first choice for printing companies. Secondly, it is necessary to make samples before printing and production. Generally, dyes that look dark and dull before transfer printing rely on 200 degrees Celsius. The true color of the pattern can only be restored after the left and right high temperature transfer printing. Fcolor focuses on providing one-stop digital printing printing solutions. The supporting facilities of the entire process can be provided for you. The quality is stable and the source manufacturers supply directly. No need to go through middlemen, reduce unnecessary costs, and increase your profit income.

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